CAVILUX Welding Camera

Cavitar Welding Camera

The core of the welding process emits very bright light that “blinds” the eye as well as normal camera systems. Without special visualization techniques the proper visual monitoring of a welding process is impossible.

Cavitar Welding Cameras enable the clear visualization of welding processes as if they were cold. Our solutions range from complete, compact ready-to-use visualization solution including camera, integrated laser illumination and optics to highly customizable system to meet specific customer requirements. They are applicable for all major arc welding processes like GMAW (MIG, MAG) and TIG as well as for all major beam welding processes like CO2 laser, fiber laser, diode laser, Nd:YAG laser and electron beam applications.

  • Resolution: 1440 x 1080 pixels
  • Max frame rate @ full resolution: 70 fps
  • Field of View: 32mm x 42mm approximate
  • Default working distance: 200mm
  • Dimension: 30 mm x 45 mm x 99 mm
  • Weight: 300 gm
  • Wavelength: 640 nm
  • Laser Class: 3R

See through heat and blinding brightness straight to the core of your welding process

     

  • Immune to surrounding light and vibrations
  • Visualization of weld position with respect to the object gap position (visual seam tracking)
  • Visualization of the presence of unwanted droplets

Monitor and adjust in real-time

     

  • Monitoring of the melt pool behavior (boundary, shape, size, stability)
  • Monitoring of filler material inside arc – adjust and optimize the welding device accordingly to get a stable process
  • Monitoring of the actual length of the free filler wire
  • Simple real-time measurements with image calibration and adjustable guidelines
  • High-quality live video that can be saved
  • for documentation purposes

Far-reaching and safe to operate

     

  • Easy process monitoring by operator from a safe distance –avoid exposure to arc and welding fumes
  • Good ergonomy for the operator
  • Reaches the process even in difficult places – for welding behind corner, in limited spaces or in dangerous environment
  • Also for training purposes

Effective and efficient

     

  • Excellent image and video quality
  • Improved quality and reliability
  • Higher process yield
  • Savings in process set-up and problem solving time
  • Reduces the need for laborious and expensive post-manufacturing checks

For various welding techniques


  • Arc welding (MIG, MAG, TIG)
  • Laser welding
  • Hybrid welding
  • Plasma welding

For various levels of automation


  • Manual welding
  • Semi-automated welding
  • Automated welding
  • Robot welding

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